(Use screw cover washer under the bottom thru-bolt.) Tighten both securely.Ĭut the thumbturn tailpiece so that it goes halfway through the lock (as in step 12). Start the thru-bolts which will hold the exterior trim. For knob to knob and lever to lever sets - Install aligning bushing and fasten trim with supplied screws. Thread the cylinder into the lock until it is against the trim and Baldwin name is horizontal. (Failure to shim the lock may cause the cylinder to sit unevenly on the surface of the trim.)Ĭut the thumbpiece so that it will fully engage the lift lever on the bottom of the lock. Shim between the lock and door on cylinder side as shown to prohibit the cylinder from pulling the lock case off center. For knob to knob and lever to lever sets, install spindle from outside - go to step 13.ĭrill two pilot holes for the lock face, adjust the bevel and install the lock. (Double cylinder functions: OMIT THIS STEP.)įor handleset trim install the spindle from the inside with V groove facing bottom door hinge and thread the screw and lock washer into the spindle from the outside. Place a strip of tape over plug to keep it from turning. Thread the cylinder plug into interior side of lock. (Extra thick door conditions, see General Notes.) Metal template 8498.000 is available for purchase. Only top two holes are drilled for knob to knob and lever to lever sets. MARK APPROPRIATE BACKSET.ĭrill appropriate holes as indicated on yellow lock template. Mark door at appropriate locations for lock and trim. (Does not apply for 1" front.)įor 1-3/4" doors, fold the yellow lock template and attach to door using Installation Template Guide. Ensure trim will not interfere with door stop or extend over door panel or glass.Ĭut the relief pockets 3/8" deep on both sides for the Latch Hinge, 2-1/2" and 2-3/4" backset only. Mark the listed holes on the yellow lock template (figure 7) enclosed with the lock. Make sure that the door stile will accommodate the intended lock.ĭetermine Hole Pattern Required for Trim on Blue Sheetĭetermine hole pattern required for trim using Installation Template Guide Chart (blue sheet shown). Refer to the Installation Template Guide Chart (blue sheet) for exact size of mortise pocket.ĭouble Check Compatibility of Door Stile & Trim Mortise the pocket in the door 1/8" deeper than the lock being installed. This will be center line of the lock and will put the knob/lever at 36" - 39" above the floor. Mark the door at 37-1/2"- 40" above finished floor, or if retrofit, at appropriate location to coordinate with existing strike preparations. Mortise Lock Handleset Installation Instructions Retain these instructions in a safe place should you need to disassemble the lock trim or require Baldwin’s assistance. Allow paint/stain to fully cure before reinstalling hardware, usually ten days to two weeks. Removal of hardware from doors is recommended before painting and finishing of the door. If in doubt, check with your local door distributor or door manufacturer. When installing hardware on metal or fiberglass doors, ensure the door was designed to accommodate mortise locks. The outside of a closet door is the room or hall side.The outside of a single communicating door is the side from which the hinges are not visible when the door is closed.The outside of a room is the hall side.The outside of an exterior door is the street or entrance side.Outside Right Hand Left Hand Reverse Bevel Reverse Bevel HAND OF DOOR IS ALWAYS DETERMINED FROM THE OUTSIDE Here are some rules to follow: Tape supplied template to the door to locate fastener pattern for lock and trim. For extra thick doors, measure backset from center of door edge. Paper template is designed for 1-3/4" thick doors. If there are any questions before you begin the installation, phone or visit your nearest Baldwin Distributor or contact the Technical Service Department at Baldwin at 610.777.7811. Read and understand the provided instructions BEFORE attempting to mark or cut the door and/or frame. Note: In order to successfully install a mortise lock and trim, a minimum of average skill level is required with use of the above listed tools. 2 Slotted Screwdrivers 1/8" Allen Head Wrench 3/4" Wood Chisel or Corner Chisel Measuring Device Lock Mortising Tool (Recommended) Router and Lock Face TemplateĬombination Square Awl Hacksaw File (Wood Rasp and Metal) Baldwin Aligning Tool Drill and assorted Drill Bits (1/16", 1/8", 5/16", 3/8", 3/4", 1", 1-1/4") Screw Wax or Soap Powder Chalk, Graphite or Lipstick Mortise Lock Installation Instructions TOOLS REQUIRED 1 2 3 4 5 6 7 8 Use in accordance with local fire code regulations. In the event of fire, lock will be permanently disabled when mechanism reaches temperatures above 400˚F. UL10C (positive pressure) and CANS-104M80. Baldwin 2-1/2 and 2-3/4 backset Mortise locks are designed for residential use in UL-listed fire-rated openings rated for 3-hour maximum.
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